IoT
Jackson Lancaster
OT / MES Consultant Manufacturing IT Expert Critical Manufacturing
Roswell
Summary
Proven leader and Technical Expert of Critical IT Systems. Proven success in leadership, operational excellence and organizational development with keen understanding of elements of manufacturing business. Recognized for inspiring team members to excel and encouraging creative work environments.
Overview
20
20
years of professional experience
5
5
years of post-secondary education
Work History
MES Specialist
Georgia-Pacific
09.2023 - Current
- Implemented MES/SAP Interface Architecture in Ignition SCADA Platform
- Conducted Daily Interface Testing for SAP Global Build and Implementation
- Developed Ignition PLC Automation Interface for Gypsum Wallboard Factory
Solutions Architect
Kamstrup Water Metering USA
05.2023 - Current
- Customer Facing API Development
- UX feedback development
- Customer facing Software Product development
MES/OT Consultant
LNJ Consulting
07.2022 - Current
- Ignition replacement of Citech for American Eagle Outfitters Warehouse
- PLC to CFX Interface development for a Defense Industry factory
- MES Solution consulting to customers.
- Interact with Customer and understanding functional requirements, RTM preparation.
- Functional solution design & validation
- Develop line of business applications using C#, MSSQL, Ignition
- Develop strong relationship with customers
- Drive customer satisfaction
- Strong Automotive domain experience.
- Experience in MES implementation of Ignition, Rockwell FactoryTalk Production Centre, Durr EcoEMOS, Bean TMServer, Critical Manufacturing
- Integration experience of SAP, PLM & shop floor devices, DC tools, Scanners, Printers, lab instruments.
- Experience on OPC tools Kepware etc.
- Knowledge on basic/complex queries with SQL/Oracle
- Experience of I4.0 programs on Azure, AWS ,GCP
- Knowledge of MPP, Microsoft Visio
- Experience working in manufacturing environment
- Experience in SDLC and Agile/ Scrum Development.
Technical Product Manager
Rivian
03.2020 - 02.2023
- Worked with Business and Technical Teams to Define System Functionalities, User Interfaces, Equipment Interfaces
- Prioritized roadmap in order to achieve product goals and metrics.
- Coordinated project planning and execution with team members and team leads.
- Built strong relationships across the business and internal customers
- MES implementation of Ignition, Rockwell FactoryTalk Production Centre
- Collaborated with leadership and cross functional teams for successful project delivery
- Understanding of Agile delivery principles and quality software engineering processes and practice
- Warehouse Management, ASRS Expertise
- Good understanding of DevOps/CI/CD
- Implemented Industry 4.0 Best Practices
- Utilized IoT/IIoT to implement solutions
- Project delivery in Agile environment
- Worked with both IT and OT teams for successful deployment on critical functions
- Deep understanding of OT and IT environments and technologies
- .NET development of Torque Tool Simulator for Product Development and QA Testing
- Provided technical and industry-specific subject matter expertise to support requirements gathering, solution design (ensure design meets definition), and technical oversight
- Documented user stories, specifications, and product features into detailed work order to communicate across teams and build mandatory requirements.
- Maintained positive vendor relations to build strong partnerships.
- Communicated effectively with team members to deliver updates on project milestones and deadlines.
- Reviewed customer concerns, and new opportunities to drive business strategy at weekly planning sessions.
- Designed and implemented MES solution for General Assembly shop "R1EDV product lines" at Rivian Automotive Normal, IL factory
- Supported MES rollout in Rivian Validation Production Line in Normal factory
- Implemented MES solution for Rivian R1T product launch including Pre-TT, TT, and Pre-Production phases
- Led business requirements gathering and implementation for MES
- Led and actively participated in cross functional teams for product launches and continuous improvements
- Led MES Body Shop team for implementation
- Partnered with project team members to identify and quickly address problems.
- Communicated project updates to stakeholders at all levels.
- Coordinated with external vendors to deliver IT project components.
- Updated customers and senior leaders on progress and roadblocks.
- Monitored and tracked project progress to support timely completion.
- Trained personnel on use of IT tools and applications.
- Resolved staff conflicts and identified potential areas of improvement.
- Conducted quality assurance to verify accuracy of data used in IT projects.
- Worked closely with developers to create API functionality based on Customer requirements
- Utilized Snowflake, Tableau, MSSQL, RedShift for data analysis and reporting
- Effectively utilized Jira, Confluence, and SmartSheets for Project Management
IT Manager
Hyundai AutoEver America
01.2008 - 12.2019
- Defined Business Objectives with Executive Leadership Team
- Managed team of 6 Sr Programmers/Sysadmins and 13 Analyst/Operators.
- Worked flexible hours across night, weekend and holiday shifts
- Managed and maintained MES Team / Systems for 3 shift Vehicle Factory + 2 Engine Plants (Hyundai Alabama, 3 Model 380K Vehicle/Year Factory).
- Managed and maintained production critical campus network/firewalls for all production equipment.
- Warehouse Management, ASRS Expertise
- Utilized .NET to develop and maintain mission critical Manufacturing IT systems
- .NET development of custom monitoring plugins (PLC tag monitoring) for Nagios system monitoring
- Including initial installations, equipment replacement on failure, total device replacement and upgrade during MES network refresh project.
- Initial installation of Cisco FWSM in 2006, replaced FWSM to FirePower in 2018.
- Extensive experience with IoT devices and systems.
- Extensive experience working with Korean speaking nationals and contractors.
- Full knowledge of Vehicle Manufacturing Processes and IT related systems/processes.
- Converted legacy MES systems to Global Standard MES Solution.
- Designed and implemented Error Proofing System for HMMA Assembly Factory (45 Screens that display Work Instructions per each Vehicle).
- Managed IT Datacenter Power/HVAC Facilities Including.
- IT Datacenter Expansion (New flooring, 2 new 275KVA UPS implementation and 16 Power Distribution panel installations, all new power for 40 racks, Sapphire Fire Suppression System Implementation, ).
- 400KVA Generator Installation and Testing.
- Power installations and moves for 4 Major ERP Systems.
- Managed server spec, purchasing, and installation for over 150 servers (2004-2019).
- Managed and maintained 15 MS-SQL Databases, Upgraded 3 clustered databases from SQL 2000 to 2012.
- Extensive SQL Programming experience.
- SRE Functionality for Business Domain
- Implemented Nagios monitoring system from ground up.
- Monitoring 110+ servers and 2000+ applications/services.
- Wrote 15+ custom Nagios plugins using C# to monitor applications and PLC interfaces.
IT Assistant Manager
Hyundai Information Service North America
01.2007 - 01.2008
- Increased Production Line Speed by 20%
- Migrated IT (MES) Team to outsourcing IT company for HMMA Factory.
- Handled all IT MES systems for Welding, Assembly and Engine Shops.
- Established Engine Global Standard MES Solution implementation for Theta Engine Plant.
- Established Engine GMES implementation for Theta/Nu Engine Plant.
- Made specifications, purchased, and installed all servers and EMC storage for Engine GMES systems.
- Made specifications, purchased, and installed all servers for Assembly MES systems hardware refresh.
- Demonstrated creativity and resourcefulness through development of innovative solutions
- Skilled at working independently and collaboratively in team environment
- Delivered services to customer locations within specific timeframes
- Gained strong leadership skills by managing projects from start to finish
- Adaptable and proficient in learning new concepts quickly and efficiently
- Demonstrated high level of initiative and creativity while tackling difficult tasks
- Worked flexible hours across night, weekend and holiday shifts
- Developed strong communication and organizational skills through working on group projects
MES Specialist / IT Assistant Manager
Hyundai Motor Manufacturing Alabama
06.2004 - 01.2007
- Launched MES system and Critical IT Network for new vehicle Factory.
- Implemented Network and Server Infra, Production Ordering Systems, Production and Equipment Monitoring System for all Stamping, Welding, Paint, Assembly and Engine Plants.
- Implemented Active Directory for MES Domain.
- Managed over 20 customer calls per day.
- Increased Production Line Speed by 25% during launch period
- Worked closely with management teams to plan, develop and execute technical strategies aligned to client's vision
- Oversaw development and implementation of improvements to support and network operations
- Played key role in on-going network design, reevaluation and optimization to keep pace with company growth
- Led and assisted technical upgrade projects for clients by working and coordinating with consultants and developers for integrations
- Worked closely with management teams to plan, develop and execute technical strategies aligned to client's vision.
- Gained extensive knowledge in data entry, analysis and reporting.
Education
Sophomore -
Sophomore, Troy University
Montgomery 05.2001 - 02.2006
High School Diploma -
Booker T. Washington Magnet High School
Montgomery, AL Aug 1997 - 05.1999
Korean Language
Auburn Continuing Education
Montgomery, AL 02.2008 - 04.2008
Skills
Consulting
IT / OT
Manufacturing processes experience
Digital manufacturing implementations
MES Manufacturing Execution Systems
MS-SQL Expertise
Datacenter Facilities Management (Power, HVAC, Fire)
Smart manufacturing
Staff Management
Strategic planning
Product development
Connected Plant/Factory
Budgeting and Allocation
Client communication
Accomplishments
- Launched Rivian Automotive R1 and EDV Product Lines including Validation Production, Tooling Trials, Pre-Production, and Mass Production
- Investigated and performed deep troubleshooting of Rockwell system performance leading to increased vehicle production throughput
- Established critical IT systems during Hyundai Vehicle Factory Launch.
- Collaborated with team of 20 in the roll out of Engine Factory.
- Documented and resolved complicated WiFi interference issues which led to reduced downtime of Vehicle Assembly Line.
- Supervised team of 18 staff members.
- Increased Hyundai vehicle quality by implementing Quality Management System
Interests
Digital Manufacturing
Linux
Manufacturing Processes
Process Automation
People leadership
Languages
C#
Very Good
SQL
Very Good
Javascript
Good
Timeline
MES Specialist
Georgia-Pacific
09.2023 - Current
Solutions Architect
Kamstrup Water Metering USA
05.2023 - Current
MES/OT Consultant
LNJ Consulting
07.2022 - Current
Technical Product Manager
Rivian
03.2020 - 02.2023
Korean Language
Auburn Continuing Education
02.2008 - 04.2008
IT Manager
Hyundai AutoEver America
01.2008 - 12.2019
IT Assistant Manager
Hyundai Information Service North America
01.2007 - 01.2008
MES Specialist / IT Assistant Manager
Hyundai Motor Manufacturing Alabama
06.2004 - 01.2007
Sophomore -
Sophomore, Troy University
05.2001 - 02.2006
High School Diploma -
Booker T. Washington Magnet High School
Aug 1997 - 05.1999
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