Summary
Overview
Work History
Education
Skills
Projects and Accomplishments
Languages
Certification
Interests
Timeline
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Kamalakant Waingankar

Kamalakant Waingankar

Quality Assurance
Goa

Summary

Detail-oriented Quality Assurance Engineer with 4+ years of experience in the Medium Voltage industry. Proven success in reducing defect rates by 63% and driving process improvements using Lean and Six Sigma methodologies. Skilled in root cause analysis, risk management (FMEA), and ensuring compliance with ISO 9001standards. Expertise in collaborating with cross-functional teams to enhance product reliability and streamline manufacturing processes. Demonstrated ability to lead quality control initiatives, optimize workflows, and implement cost-saving solutions,

Overview

6
6
years of professional experience
6
6
years of post-secondary education
2
2
Certifications

Work History

Quality Assurance Engineer

SIEMENS
04.2021 - Current
  • Developed and implemented quality assurance processes for switchgear manufacturing, ensuring adherence to industry standards and specifications.
  • Conducted inspections and rigorous testing of materials, components, and finished products, leading to a 63% reduction in defects over 2 years for export components such as Drive Boxes (24/36kV), Switch Gears (12/24kV), and Moving Contacts.
  • Maintained comprehensive documentation of quality metrics (KPI), inspections, and test results, facilitating effective communication with internal and external stakeholders.
  • Led root cause analysis for quality issues, implementing corrective and preventive actions using tools such as Fishbone Diagram, 5 Whys, FMEA, and Pareto Analysis.
  • Collaborated with cross-functional teams to ensure quality standards were met throughout the manufacturing process.
  • Championed continuous improvement initiatives, utilizing Lean and Six Sigma methodologies to enhance quality processes and drive operational efficiency.

Executive Industrial Engineer

SIEMENS
03.2020 - 03.2021
  • Switch gear and Circuit Breakers
  • Process Improvements: Designed Fixtures/templates and
  • Implementation via 3D Printing/Vendor Manufacturing.
  • As is process Mapping, Future Value stream mapping, Lean
  • Tools Implementation and Line balancing.
  • Vendor management: RFQ, Conforming Technical data
  • Quotation evaluation , Indent PO., Approval of design.
  • Work Instruction(WI) -Document processes, instructions , recommendations.

Design Engineer Intern

SIEMENS
02.2020 - 02.2021
  • Design to Order based on Client requirement.
  • Change Management Systems (PRISMA)
  • New part generation Sheet Metal and NX 3D modelling
  • General Alignment of RMU (AutoCAD) for Client-Sales
  • Support.

Production Intern

BOSCH Packaging Technology Pvt. Ltd.
08.2018 - 11.2018
  • Shop-floor Inventory Management material Feeding
  • Assembly of Vertical/Horizontal packaging machinery
  • Material Movement, Workflow Management

Education

M.Tech in ENGINEERING MANAGEMENT - Industrial Engineering And Management

R. V. COLLEGE OF ENGINEERING
Bengaluru, India
05.2017 - 09.2019

BE Mechanical Engineering -

GOGTE INSTITUTE OF TECHNOLOGY
Belgaum, India
05.2013 - 05.2017

Skills

Siemens NX

Teamcenter

PRISMA

Power BI

Root Cause Analysis

Solid Works

3D printing/Additive Manufacturing

Lean Manufacturing

Facility Layout Design

Projects and Accomplishments

1. Localization of new Technologies: (Blue Switchgear): Which uses environment friendly gas as an insulating medium. Actively contributed in Product Development phase by providing QA insights during initial design phase, ensuring manufacturability and adhere to Quality standards from early Stages.

2. Implementation of Quality Control Procedures: Developed and implemented detailed Quality control plans and procedures, ensuring product adherence to industry standards like ISO 9001, leading to significant reduction of defects.

3. Process Optimization: Speareheaded process improvements initiatives in setting up of new manufacturing line by using tools like Like Balancing, improving workflow efficiency, reducing production time by 12% and enhancing overall product reliability. 

4. Product Failure Analysis: Led Rootcause Analysis for Critical product Failures, Implementing Corrective actions and Preventive actions that reduced Product failures in field by almost 25%.

5. Regulatory Compliance Assurance: Ensured full compliance with international safety and Quality Standards, for all switchgear products, successfully passing all regulatory inspections and certification without any Non Conformances. 

6. Training and Development: developed and conducted training programs for production and inspection teams by animating complete product/sub product assemblies, enhancing the understanding of manufacturing processes and Inspection procedures/Testing requirements and Quality standards resulting in First Pass Yields. 

7. Risk Management: Implemented proactive risk management practices through Failure Mode and Effect Analysis (FMEA) in new Product development. significantly reducing potential Risks in Production and Operational stages. 

8. Successfully eliminated a major loss: in Critical Imported raw part component used in assembly which was caused due to design/inspection error during release, by identifying the Root Cause of failure and implementing CA internally and PA at supplier end.  

  

Languages

English
Hindi

Certification

Diploma in Solid Works, 02/2017, Present, AICSM- An ISO certified organization

Interests

Love playing and watching football.

Have a keen interest in automobile and Transportation design.

Love Playing FPS games like Valorant

Timeline

Quality Assurance Engineer

SIEMENS
04.2021 - Current

Executive Industrial Engineer

SIEMENS
03.2020 - 03.2021

Design Engineer Intern

SIEMENS
02.2020 - 02.2021

Production Intern

BOSCH Packaging Technology Pvt. Ltd.
08.2018 - 11.2018

M.Tech in ENGINEERING MANAGEMENT - Industrial Engineering And Management

R. V. COLLEGE OF ENGINEERING
05.2017 - 09.2019

BE Mechanical Engineering -

GOGTE INSTITUTE OF TECHNOLOGY
05.2013 - 05.2017
Diploma in Solid Works, 02/2017, Present, AICSM- An ISO certified organization

Visual Testing Level 2

Kamalakant WaingankarQuality Assurance