Mechanical Design Engineer with 6+ years of experience in R&D, project execution, and secondary packaging machine design. Expertise in sheet metal, plastics, machined, injection-molded, additively manufactured, and cast components, with strong knowledge of engineering materials, composites, and packaging materials. Well-versed in manufacturing processes, pneumatic system design, and OEM component selection. Experienced with international and European standards (ISO, DIN EN, UL-94, CE, PED, REACH, ROHS). Proficient in SolidWorks, AutoCAD, DraftSight, SAP BOM and material data management, and NPD processes (EVT, DVT, DFM, DFMA). Currently serving as a global engineering team lead supporting European stakeholders.
Overview
7
7
years of professional experience
4
4
Languages
Work History
Team Lead – Global Engineering and Innovation Management
Led and mentored multiple engineering teams, including teams responsible for spare parts orders, machine layout creation, and general engineering activities.
Built team capability from inception, enabling engineers to independently execute assigned tasks with required quality within 6 months.
Ensured deliverables consistently met engineering standards and expectations defined by the Switzerland headquarters.
Trained team members on design standards, ETO workflows, documentation practices, material standards, and quality gate processes.
Managed resource utilization, workload distribution, and delivery timelines across teams.
Served as the primary communication interface between local engineering teams and Switzerland-based stakeholders.
Design, Development & Engineering Execution
Led design, development, and commercial release of packaging machine orders, including engineer-to-order (ETO) customizations based on customer requirements.
Designed and developed new modules and applications, enhancing machine functionality across multiple customer projects..
Managed ETO requirements across multiple commercial orders, ensuring compliance with customer specifications and internal quality gates.
Collaborated with OEM suppliers to evaluate product options, gather technical data, and select optimal components aligned with functional and performance requirements.
Prepared and reviewed engineering drawings, layouts, and Bills of Materials (BOMs)for commercial machine orders.
Created, maintained, and reviewed technical documentation in line with the Quality Gates system.
Provided technical support to cross-functional teams, resolving design, integration, and execution issues.
Developed and maintained a material database by analyzing and mapping DIN, EN, and ISO standards, ensuring standardization and compliance across engineering designs
Design and Drafting - Base Station Antenna, R&D
Commscope India Private Limited
Verna-Goa
09.2020 - 08.2023
Designed and modeled plastic and sheet metal components in SolidWorks, ensuring manufacturability and DFM/DFMA compliance across fabrication, molding, extrusion, and additive manufacturing processes.
Created assemblies, detailed drawings, wiring diagrams, and cable sets to support prototype and production-ready antenna systems.
Supported EVT and DVT activities, including sine vibration, random vibration, and wind load testing, and assisted in design evaluation through simulations and assembly animations.
Performed tolerance analysis (GD&T) and material inspections on prototype parts to ensure compliance with design standards.
Managed material master data and BOMs in SAP, and supported 3D printing operations and troubleshooting.
Contributed to continuous improvement initiatives to enhance design quality and manufacturing efficiency.
Graduate Apprentice & Graduate Trainee Engineer
Syntegon Technology India Private Limited
Verna-Goa
09.2018 - 09.2020
Prepared pouch and machine layouts in AutoCAD based on customer specifications.
Designed key machine components (auger screws, forming tubes, shoulders), performing necessary calculations and analyses to ensure functionality and manufacturability.
Drafted machine components and assemblies in SolidWorks, applying clear instructions and GD&T.
Selected catalogue components in compliance with ISO, ANSI, and CE standards.
Collaborated with senior engineers, contributing technical inputs across projects.
Developed machine manuals customized to specific machine configurations.
Actively participated in continuous improvement initiatives to enhance design and production workflows.
Worked with ERP (SAP) and PDM tools (DB Works) for data and design management.
Assistant Professor at College of Engineering Karunagappally((Managed by IHRD A Govt of Kerala Undertaking))Assistant Professor at College of Engineering Karunagappally((Managed by IHRD A Govt of Kerala Undertaking))